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Lead Field Automation Specialist – PLC Program & Electro-Mechanical Service

Manufacturing

Johnson Creek, WI

$120,000

Location: Johnson Creek, WI area (field-based, must reside within a 45-minute drive) | Schedule: Full-time, direct-hire, on-site and field operations with flexible scheduling | Compensation: Up to $120,000 base salary

Overview

An established, fast-growing systems integrator that designs, installs, rebuilds, and services custom control systems and industrial machinery across Southern Wisconsin and Northern Illinois is seeking a Lead Field Automation Specialist. This high-autonomy role blends electro-mechanical troubleshooting with PLC programming and controls expertise, serving as a trusted technical resource for clients in the field.

What you'll do

  • Serve as a dedicated field maintenance specialist handling service calls, system startups, emergency repairs, retrofits, and machinery upgrades across Southern Wisconsin and Northern Illinois using an assigned company vehicle
  • Architect and program custom control software from scratch across various major PLC and HMI platforms
  • Perform advanced on-site electrical and controls troubleshooting, diagnosing control circuits, electrical panels, VFDs, DC controllers, motor drives, and safety interlocks
  • Diagnose and repair mechanical, pneumatic, and hydraulic systems across custom industrial machinery and automated production lines
  • Install, commission, and retrofit automation machinery, including panel builds, light curtains/scanners, safety controllers, and cobot/robotic integrations
  • Interpret complex electrical schematics and blueprints on-site to resolve issues rapidly and serve as a trusted technical advisor to minimize customer downtime

Required qualifications

  • 5+ years of electro-mechanical industrial maintenance experience (open to lower tenure for candidates who pass a rigorous technical skills assessment)
  • 2+ years of hands-on experience developing PLC programs from scratch and configuring HMI screens across multiple industrial platforms
  • High-level expertise in panel wiring, schematic interpretation, power distribution, motor controls, and diagnostic testing
  • Solid hands-on understanding of hydraulic and pneumatic pumps, valves, cylinders, and mechanical power transmission assemblies
  • Open to candidates without a formal diploma if backed by strong hands-on field experience, OR candidates holding an Associate Degree (A.S.) in Automated Systems, Controls, or Mechatronics
  • Must reside within a 45-minute drive of Johnson Creek, WI
  • Valid driver's license with a clean driving record
  • Must be a U.S. Citizen or Lawful Permanent Resident (Green Card holder)

Preferred qualifications

  • Hands-on integration, path teaching, or programming experience with FANUC, Universal Robots (UR), or alternative robotic cells
  • Exposure to high-level language integration, Ignition SCADA, or SQL database connections for plant floor data collection
  • Proficiency configuring EtherNet/IP, Modbus, or PROFIBUS communication topologies across complex control networks

Compensation and benefits

  • Up to $120,000 starting base salary, scaling with automation and maintenance depth
  • Assigned company service vehicle
  • Comprehensive corporate benefits package
  • Long-term equity/ownership potential

Why this role

This position offers high-autonomy field work with flexible scheduling, direct technical mentoring, and long-term equity/ownership potential within a stable, fast-growing organization known for an average employee tenure of about 9 years.

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