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Non-Destructive Examination (NDE) Engineer (Entry level to Early Career)
All, Manufacturing
Spring Grove, IL
Location: Spring Grove, Illinois | Schedule: Full-time, on-site (manufacturing and shop floor environment)
Overview
A leading U.S. manufacturer of highly engineered forged components is seeking a Non-Destructive Examination (NDE) Engineer to support and advance inspection technologies across multiple manufacturing operations. This is an excellent opportunity for an early-career engineer who wants to combine engineering, manufacturing, quality, and advanced NDT technologies in a hands-on environment. The role partners closely with Quality, Metallurgy, Process Engineering, Production, and certified NDT personnel to improve inspection processes, troubleshoot manufacturing challenges, introduce new technologies, and drive continuous improvement initiatives.
What you'll do
- Support and improve non-destructive testing processes including Ultrasonic Testing (UT), Magnetic Particle (MT), Liquid Penetrant (PT), and Radiographic Testing (RT)
- Develop and maintain NDT procedures, work instructions, inspection techniques, and ultrasonic reference standards
- Troubleshoot inspection and manufacturing issues using structured problem-solving methodologies such as 8D, Root Cause Analysis, Fishbone, and Lean principles
- Evaluate and implement new inspection technologies including Phased Array UT, immersion systems, automation, and robotics
- Design solutions to improve safety and ergonomics within NDT operations
- Support equipment calibration, verification, documentation, and inspection readiness
- Review customer specifications, engineering drawings, and acceptance criteria to determine appropriate inspection methods
- Analyze inspection data and nonconformance trends to identify opportunities for process improvements
- Provide technical support to Quality, Production, Engineering, Metallurgy, and NDT personnel
- Assist with training and mentoring NDT technicians while supporting internal and customer quality audits
- Participate in Lean, Six Sigma, 6S, and continuous improvement initiatives throughout the organization
Required qualifications
- Bachelor's degree in Mechanical Engineering or Electrical Engineering
- 0–5 years of engineering experience through internships, co-ops, research, senior design projects, or manufacturing
- Understanding of NDT methods including UT, MT, and PT
- Ability to qualify under ASNT SNT-TC-1A or ISO 9712 certification programs
- Experience interpreting engineering drawings, specifications, and technical documentation
- CAD experience (SolidWorks preferred)
- Strong analytical, communication, and technical writing skills
- Proficiency with Microsoft Office and manufacturing or quality systems
- Comfortable working in both engineering offices and manufacturing environments
Preferred qualifications
- Hands-on experience with ultrasonic, magnetic particle, penetrant, or radiographic inspection
- ASNT Level II certification (or progress toward certification)
- Lean Manufacturing, Six Sigma, or Kaizen experience
- Metals, forging, steel, or heavy manufacturing experience
- Experience with ERP/MRP systems, inspection reporting software, or quality management systems
- Exposure to robotics or automated inspection systems
Why this role
This is an excellent opportunity for an engineer looking to build expertise in NDT, manufacturing engineering, and quality systems while working with advanced inspection technologies in a world-class metals manufacturing operation, with up to 15% travel between facilities.
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