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Plant Automation SME – Allen-Bradley & Siemens Controls

All, Manufacturing

Brown Deer, WI

Location: Brown Deer, WI | Schedule: Full-Time, Direct Hire, On-Site, 1st Shift (Monday – Friday, 7:00 AM – 3:00 PM) | Compensation: $43.00/hr baseline starting rate plus multiple annual performance bonuses

Overview

A rapidly growing, market-leading manufacturer in the Brown Deer, WI area is seeking a Plant Automation Subject Matter Expert to serve as the facility's principal technical authority on high-capacity automation lines, robotics, and control systems. This direct-hire role offers a stable 1st shift schedule and the chance to lead technical strategy rather than perform basic reactive repairs.

What you'll do

  • Serve as Plant Automation SME, performing advanced diagnostics, systemic logic reviews, and precision repairs on high-capacity industrial automation lines and complex robotic cells
  • Troubleshoot PLC and control systems by monitoring live code, executing online diagnostic checks, and optimizing control logic on Allen-Bradley (RSLogix/Studio 5000) and Siemens (TIA Portal) PLC platforms
  • Read and interpret multi-page electrical schematics, mechanical drawings, and fluid power system prints to isolate intermittent control loop issues and high-level faults
  • Perform preventative maintenance and systemic repairs on multi-phase AC/DC electrical distribution systems, high-pressure hydraulics, and advanced pneumatics
  • Use welding and custom fabrication skills to modify machine frameworks, reinforce heavy assemblies, and repair critical equipment on-site
  • Partner with plant leadership to reduce operational downtime while coaching and mentoring junior maintenance technicians

Required qualifications

  • 8+ years of industrial maintenance and automation experience within high-volume, continuous-production manufacturing environments
  • Hands-on experience troubleshooting industrial robotics, Variable Frequency Drives (VFDs), and live PLC logic
  • Expert capability reading intricate electrical, electronic control, hydraulic, and pneumatic schematics
  • Demonstrated welding and custom shop fabrication capabilities for heavy industrial machinery repair and structural modifications
  • U.S. Citizenship or Permanent Residency (Green Card) required, residing within a comfortable daily commuting distance of the Brown Deer / Northern Milwaukee County, WI area

Preferred qualifications

  • Associate degree in Automated Manufacturing, Industrial Electronics, Mechatronics, or equivalent technical certifications
  • Direct programming or troubleshooting experience on FANUC, ABB, or Yaskawa robotic arms
  • Knowledge of Lean manufacturing principles, Root Cause Analysis (RCA), and preventative maintenance optimization

Compensation and benefits

  • $43.00/hr baseline starting rate
  • Multiple annual performance bonuses
  • Annual merit reviews
  • Complete corporate benefits package

Why this role

This position offers premier day-shift stability with no on-call rotations or off-shift requirements, along with a multi-tiered annual bonus structure and recognition for long-term technical expertise.

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