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Location: Weirton, WV | Schedule: Full-time, on-site

Overview

An established manufacturer is seeking a Staff Engineer to join its Process Development team. This role is central to advancing manufacturing processes and equipment while supporting factory operations and product design, with a strong focus on safety, quality, delivery, and cost (SQDC).

What you'll do

• Develop new and maintain or improve existing manufacturing processes with a focus on SAFETY, QUALITY, DELIVERY, and COST (SQDC)
• Create and manage project plans (tasks, resources, schedules) for process development activities
• Provide ROI justification for process/equipment improvements and upgrades
• Specify, identify, and procure new manufacturing equipment for production readiness and prepare equipment for production
• Develop and optimize process parameters
• Develop and revise process documentation and work instructions
• Assist with the design of custom tooling
• Monitor process yields, cost, and process stability and capability
• Recommend and implement quality improvements based on process metrics
• Create, validate, and maintain automatic equipment programs
• Solve manufacturing problems related to materials, designs, equipment, and people in a timely manner
• Assist with training of new personnel and help design operator training materials
• Support factory maintenance personnel with troubleshooting and repair of process equipment
• Support codification of products
• Apply understanding of multi-level BoM structures

Required qualifications

• Associate and/or bachelor’s degree, Engineering student, or higher in Engineering or a related S.T.E.M. area
• Experience with CAD (e.g. Autodesk suite or Solidworks)
• Knowledge of Geometric Dimensioning and Tolerancing (GD&T)
• Familiarity with ERP systems (JDE), creation of product codes, and routings
• Familiarity with Lean Manufacturing, Statistical Process Control (SPC), and 6 sigma concepts for process development
• Fluency in MS Office software applications
• Flexible with time, when required

Why this role

This position offers the opportunity to drive meaningful improvements across process development, factory support, and design support functions within a manufacturing environment focused on SQDC principles.