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Automation & Controls Engineer – PLCs, HMIs & SCADA
All, Manufacturing
Brown Deer, WI
$40,000
Location: Brown Deer, WI | Schedule: Full-Time, Direct Hire, 1st Shift (on-site) | Compensation: From $40.00/hr
Overview
An established green-tech manufacturer with a 40-year history of zero layoffs is seeking an Automation & Controls Engineer to support its growing production operations in the Brown Deer, WI area. This direct-hire role offers long-term stability in a booming industry, with the engineer leading PLC programming, HMI development, and SCADA optimization across high-speed, continuous automated processing lines.
What you'll do
- Provide high-level floor support by troubleshooting complex electronic control networks, high-speed drive systems, and continuous processing machinery to optimize facility uptime
- Perform PLC and HMI programming edits, logic upgrades, and modifications using Allen-Bradley (Studio 5000 / RSLogix) and Siemens (TIA Portal) platforms
- Implement and refine SCADA systems to improve real-time data acquisition, machine tracking, and predictive maintenance capabilities
- Lead continuous improvement projects and redesign control architectures using root-cause analysis on new or retrofitted equipment
- Partner with cross-functional engineering teams during capital asset deployments, overseeing controls wiring, network integration, and machine positioning
- Interpret multi-page electrical schematics, network topology diagrams, and blueprints up to 480V to resolve intermittent communication or hardware issues
Required qualifications
- 5+ years of dedicated experience in automation controls, systems engineering, or electro-mechanical maintenance within continuous manufacturing environments
- 3+ years writing, modifying, and debugging logic in Allen-Bradley and Siemens PLC/HMI platforms
- 3+ years managing AC/DC drives, VFDs, servo controls, pneumatics, and high-pressure hydraulic circuits
- Practical experience tracing complex schematics, industrial network topologies, and wiring diagrams up to 480V
- U.S. Citizenship or Permanent Residency (Green Card) required, residing within a comfortable daily commuting distance of the Brown Deer / Northern Milwaukee County, WI area
Preferred qualifications
- Associate degree in Electro-Mechanical Technology, Automation, Robotics, or a related technical discipline
- Hands-on experience in high-speed processing environments such as paper converting, printing, packaging, web processing, or continuous material handling
- Practical capability using power tools, forklifts, and overhead rigging equipment during equipment deployment
Compensation and benefits
- Baseline pay starting at $40.00/hr, scaling directly with controls depth (equivalent to over $40,000 annually)
- Premium overtime eligibility
- Healthcare coverage starting on Day 1
- Flexible 1st Shift schedule with morning start windows (7:00 AM or 9:00 AM)
- Shared, balanced on-call rotation for facility support
Why this role
This direct-hire position offers long-term stability with an employer known for a 40-year history of zero layoffs, flexible morning start times, and full benefits starting on Day 1.
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